11 June 2026

Innovation in action: 3D printing redefines possibilities in Aged Care

Aged care residents in Kingaroy are regaining independence through cutting-edge technology, as Lutheran Services pioneers the use of 3D printing to create practical, low-cost assistive aids, helping Orana Aged Care residents to live with greater independence and dignity.

Orana Service Manager Kelly Roberts said the initiative is the first of its kind in the aged care sector and was sparked by Creative Programs and Volunteer Coordinator Sarah Harvey, who identified an opportunity to use the technology to directly enhance residents’ ability to participate in a wider variety of activities.

“Sarah came to me with the idea to buy a 3D printer, and when she explained what it could do for our residents, I knew it was worth backing,” Ms Roberts said.

“This is the first time 3D printing has been used this way in aged care. We’re able to produce mobility grip aids for a fraction of what it costs to purchase similar devices through traditional medical avenues.

“The 3D printer uses PLA (Polylactic Acid) filament which is a plant-based, renewable bioplastic and can produce items for as little as 30 cents to $1 each, making it a sustainable and affordable option for aged care.

“In just one month, the staff have produced a range of 3D printed grip aids and activity items for residents living with mobility conditions, from paintbrush adaptors and pen grips to adaptive bingo tokens and game pieces.

“It’s wonderful to see how these simple but personalised solutions are supporting our residents’ independence and participation in activities they enjoy.”

Resident Kay Bochmann said, “The change to my quality of life is fantastic. I can play Bingo again. I also love the wheelchair-specific device that holds my phone and water bottle – it is a game changer. I am even drinking more water.”

Ms Roberts said the possibilities are vast and they look forward to further exploring the technology’s potential to deliver meaningful outcomes for residents.

“I strongly believe this is an initiative that other aged care communities could adopt. It has delivered significant benefits for residents, while also generating strong interest among staff in developing skills with 3D printing programs.”Ms Roberts said the initiative reflects the culture of innovation at Orana, where staff are encouraged to share ideas that respond to residents’ changing needs.

“Our staff know the residents incredibly well and are always thinking of new ways to support them.

“Residents are now regularly stopping to watch the printer in action, even those who don’t usually participate in our creative lifestyle activities are coming out of their rooms to see what’s being made,” Ms Roberts said.

“Residents are showing genuine curiosity and engagement in the 3D printer – it’s fantastic because it creates another opportunity for connection between staff and residents. They’re coming to us with requests, and that has opened up a whole new avenue for collaboration.”

For more information about Lutheran Services Aged Care, call 1800 960 433 or visit our Aged Care information page here.